Smart Sensors & Automations

SMARTsaa offers Diaphragm / Membrane Level switch for measuring level of free flowing and dry material like food grains and powders and bulk goods. APPLICATION: •Sensing clogging of material on screw conveyor•Boot level detection of bucket elevator•Detect level of food grain in hopper•Level detection for bulk goods•Detects bin overflow and maintain a pre-determined material level•Can be used as Chute Block Device OPERATING PRINCIPLE: The pressure of the product on the membrane operates a limit switch inside the switch compartment. The contact of limit switch is used for control action.FEATURES:•Point level switch•Low cost but Reliable•No power supply required •Installation is simple.•Flush mount, non-intrusive •Ideally suited when vessel size or internal clearance is limited or where protrusion into a vessel is not acceptable•Over-Pressure Protection for screw conveyorSPECIFICATIONS:•Enclosure: Cast Al, ABS Plastic, IP 40•O/P: 1 C/O relay contact rated for 10 Amp resistive at 230 V AC•Mounting: Flanged•Pressure for detection : Approx 2 N min. Normal Sensitivity: 60 gm•Operating Temp: 10 - 80 degree Cent•Diaphragm Material: SS / Neoprene Rubber•Particle Size: up to 30 mm and a density of 0.3 to 2.5 g/cm3DETAILS REQUIRED: Material to be sensed, Particle size, Bulk Density, Mounting position (Dimensions and drawing of hopper), Diaphragm Material, Max. Operating Temp, Max. Operating Pressure

SMARTsaa offers Diaphragm / Membrane Level switch for measuring level of free flowing and dry material like food grains and powders and bulk goods. APPLICATION: •Sensing clogging of material on screw conveyor•Boot level detection of bucket elevator•Detect level of food grain in hopper•Level detection for bulk goods•Detects bin overflow and maintain a pre-determined material level•Can be used as Chute Block Device OPERATING PRINCIPLE: The pressure of the product on the membrane operates a limit switch inside the switch compartment. The contact of limit switch is used for control action.FEATURES:•Point level switch•Low cost but Reliable•No power supply required •Installation is simple.•Flush mount, non-intrusive •Ideally suited when vessel size or internal clearance is limited or where protrusion into a vessel is not acceptable•Over-Pressure Protection for screw conveyorSPECIFICATIONS:•Enclosure: Cast Al, ABS Plastic, IP 40•O/P: 1 C/O relay contact rated for 10 Amp resistive at 230 V AC•Mounting: Flanged•Pressure for detection : Approx 2 N min. Normal Sensitivity: 60 gm•Operating Temp: 10 - 80 degree Cent•Diaphragm Material: SS / Neoprene Rubber•Particle Size: up to 30 mm and a density of 0.3 to 2.5 g/cm3DETAILS REQUIRED: Material to be sensed, Particle size, Bulk Density, Mounting position (Dimensions and drawing of hopper), Diaphragm Material, Max. Operating Temp, Max. Operating Pressure

SMARTsaa offers entirely new range of RF admittance type Level Switches for measuring level of powder, granules and bulk solids like fly ash, coal, food grains, chemicals, slurry in hoppers and silos.APPLICATION:•Low or high level alarm•Detection of chute blockage in feeding hoppers: CHUTE BLOCK SWITCH•Detection of levels of solids, liquids granules food grains and powders, •Detection of top and bottom levels of coal bunkers•Level detection in cement silos•Level detection of Fly ash  •Level detection for Stock Pile•Level detection of pellets, granules, powders, chips and flakes•Boot level detection•Level sensing of sticky material like slurry, mud and sticky material (Consult factory)•Detection of flow or no flow •Detection of level of conducting, non conducting, organic, inorganic almost all materials •Interface detectionOPERATING PRINCIPLE:The RF Level switch operates on the basis of RF absorption. The electronic unit generates a sinusoidal wave, applied to the electrode creating a field around it. RF environment absorption changes (Electrical Loss) around the electrode are reflected on the changes of generator supply current. Such changes caused by increase in level is amplified and used to actuate the relay. Special Coat-guard amplifier is incorporated in the circuit, which will ignore the effect of deposition. The RF Admittance type, point level switch, designed with special sensing probe, using special shield coat-guard circuit and three element probe. The level switch is immune to the material built-up on the probe and material bridging between the probe and hopper wall.COAT GUARD CIRCUIT:Normal capacitance type switches may not perform if the process material builds up on the probe. The coat guard circuit is added to overcome this problem. In this circuit, additional coat guard electrode is added which is insulated from sense as well as ground electrode. The coat guard electrode is driven with the same potential and phase as sense. When there is coating on electrode, no current flows between sense and ground. When the level of the material in silo or hopper rises and covers sense electrode the switch operates.FEATURES:•Three Element coat-guards Technique: Ignores material built-up on probe.•Fast and easy installation: Simple to calibrate.•Suitable for highly dusty environment•Field selectable operation logic: Configurable high or low point switching.•Economical•Special Rod probes for slurry, mud and sticky materials•Abrasion resistant UHDMWPE insulation for disc probes•Special rod probes with ceramic coating for sensing hot material (like fly ash) up to 450 °C •Special housing with glass viewing cover ,Operation Status indication by LED•Mounting: Screwed or flanged•Heavy duty construction for use in bulk material •Cast Al enclosure for control unit, IP 66 certified•Rod probe can be mounted from any direction: Top, Bottom, Sides or Inclined •Disc probe: Side mounting on the walls of hopper, Rope Probe: Top mounting

SMARTsaa offers Diaphragm / Membrane Level switch for measuring level of free flowing and dry material like food grains and powders and bulk goods. APPLICATION: •Sensing clogging of material on screw conveyor•Boot level detection of bucket elevator•Detect level of food grain in hopper•Level detection for bulk goods•Detects bin overflow and maintain a pre-determined material level•Can be used as Chute Block Device OPERATING PRINCIPLE: The pressure of the product on the membrane operates a limit switch inside the switch compartment. The contact of limit switch is used for control action.FEATURES:•Point level switch•Low cost but Reliable•No power supply required •Installation is simple.•Flush mount, non-intrusive •Ideally suited when vessel size or internal clearance is limited or where protrusion into a vessel is not acceptable•Over-Pressure Protection for screw conveyorSPECIFICATIONS:•Enclosure: Cast Al, ABS Plastic, IP 40•O/P: 1 C/O relay contact rated for 10 Amp resistive at 230 V AC•Mounting: Flanged•Pressure for detection : Approx 2 N min. Normal Sensitivity: 60 gm•Operating Temp: 10 - 80 degree Cent•Diaphragm Material: SS / Neoprene Rubber•Particle Size: up to 30 mm and a density of 0.3 to 2.5 g/cm3DETAILS REQUIRED: Material to be sensed, Particle size, Bulk Density, Mounting position (Dimensions and drawing of hopper), Diaphragm Material, Max. Operating Temp, Max. Operating Pressure

SMARTsaa offer most Compact and miniature Vibrating Fork Level Switches for liquids and slurries of density greater than 0.7 gm/cc and viscosity up to 10000 centipoise. Due to its compact structure it can be used in small vessels and pipelines. Unaffected by foam, turbulence and air bubbles. Wetted parts are of high polished, non corrosive SS 316 hence suitable for food grade and pharmaceutical application. Find application in food, packaging, Cement, steel & power generation industries for monitoring level of liquids like oil and chemicals. Can also be used for mud, slurry & sticky material or water with high turbidity. Used for level sensing of Oil, Diesel, edible oil, gear oil, honey, water, juices, aerated drinks, milk and chemicals. Used in brewery, food processing, cosmetic, chemicals, pesticides, pharmaceutical, dairy and packaging.OPERATING PRINCIPLE:Vibrating Fork Level switch contain Piezo-electric crystal in the probe, which causes the fork to vibrate. It detects the presence or absence of material and actuates a solid state O/P. It gives point output, indicating high & low level alarm. It is having compact and robust design, suitable for side & top mounting. The constant vibration of the fork provides self-cleaning characteristics. The change in vibration is detected by circuit which causes the O/P to change state. When fork is free from material relay reverts to its normal conditionFEATURES:No calibration required, simple to install.Performance independent of material characteristics i.e. change in conductivity, di-electric constant.No moving parts, hence no wares and tears.Weatherproof enclosure, SS 316 for food industry.SPECIFICATIONS :Suitable for liquids:  Density greater than 0.7 gm/cc and viscosity up to 10000 centipoise Probe Length :  65 mm, Fork length: 44 mm Control supply :  12- 24 V DC, protected against reverse polarityOutput :  PNP, Open collector, load current 100 mAAmbient Temp: -20 to 60 degree cent max.Temp in vessel:  150 degree cent standard (special models for 200 degree cent )Enclosure :  SS 316 integral with probe Mounting: Screwed: ½ inch, ¾ inch, 1 inch , BSP / NPT/ Flanged/Models with  tri-clamp 

SMARTsaa make Vibrating Rod Level Switches find application in almost every places where vibrating forkswitch is used with an added advantage of using it in challenging environment. Vibrating Rod LevelSwitches find application in food , packaging , Cement, steel & power generation industries for monitoringlevel of free flowing products like fertilizer, food grains, coal, sand, chips, granules etc. Switch is Ideal forproducts that do not have heavy build-up on rod. Can sense dense materials like cement.The SMARTsaaVRLS utilizes a piezoelectric crystal that vibrates the rod at a natural frequency. Once the rodcomes in contact with the material, the vibration will be dampened and the switch will change state. Oncethe rod is uncovered by the material, the switch will revert to its normal state. Perfect for silo or hopperapplications, its probe design allows for self-cleaning, ensuring no build-up or bridging of material andaccurate detection. Sensitivity is adjustable for detection ranging from large granular material to smallpowders with low bulk densities. The failsafe mode can be set for failure on high level or failure on lowlevel using a selector switch in the enclosure. When rod is free from material O/P reverts to its normalconditionCan be used for level sensing of Lime, Styrofoam, tobacco, dry cereals, sugar, animal feed, milk powder,flour, insulation, cement, paper shavings, plastic granules, sawdust, carbon black, light fibers, detergentpowders, dyes, chalk, silica, and wood chipsFEATURES:• Probe design allows for self-cleaning, ensuring no build-up or bridging of material and accuratedetection• No mechanical moving parts with no routine maintenance required• Sensitivity is adjustable for detection ranging from large granular material to small powders withlow bulk densities• The failsafe mode can be set for failure on high level or failure on low level using a selector switchin the enclosure• Unaffected by the dielectric constant of the sensed material, making it superior to a capacitancelevel switch for applications where the dielectric constant is too low, where there is more than onematerial being used in one vessel, and when material moisture content can change• Ideal for applications where the bulk density is too low for a rotating paddle level switch• No calibration required, simple to install• Weatherproof enclosure, SS 316 for food industry.SPECIFICATIONS :Service : Dry powder or bulk materials compatible with wetted materials.Material bulk density : 320 kg/m3 minimum.Rod Length : Min 200, Max up to 2500 mm,Control supply : 24 V DC (Standard) / 230 V AC and other supply voltages on requestOutput : PNP, For AC supply models: 2 C/O relay contact, rated for 5 Amp. ResistiveTemp in vessel : 150 degree cent max.Enclosure : SS, IP 65, integral with probe / FlameproofMax pressure in vessel : 10 Kg/cm2 maxMounting : Screwed: 1 ½ inch BSP / Flanged

SMARTsaa offers Vertically Guided Multi Point Magnetic Float Level Switches for multi point level detection of liquid in all types of vessels.  It is suitable for corrosive chemicals, food industry, lubricating systems for machine tools, printing & packing & SPM’s and Ideal for monitoring level of liquid in tanks. This level switch designed for multi point operation and the switching points as per customer requirement. Suitable for liquids like clear water, lubricating oil, chemicals, and coolant having density of 0.7 to 1.It operation is without external power. The float switch is designed to provide long, trouble free service. It is provided high repeatability, minimizing the effects of shock, vibration & pressure. Multi Point Level Switch: It is customer specific level switch with long rod and customer specific switching pointsContact rating is 30 VA at 24 V DC. Special switches are available with higher contact rating.Various float and rod material are available depending on the application and media whose level is to be sensed. Type: VGLS M SS SS 316 Float, Size: Dia. 28 mm x 28 mm,  Max Temp: 120 degree cent , Steam : SS 304, Specify Rod length and switching points from the bottom of flangeMounting :Screwed or flangedSuitable for clear liquids having specific gravity: 0.7 to 1                             
Contact rating : 30 VA, 240 VAC Max Contact Form   : SPST for each levelTermination Head:Cast Al or DIN Connector  DETAILS REQUIRED:Liquid to be sensed, Specific Gravity, Operating Temp, Operating Pressure, Switching Voltage and Current, Number of switching points and its location from the bottom of flange, Termination

SMARTsaa offers range of Hopper Level Sensor Switch. RF Level Switches are developed for measuring level of powder, granules and bulk solids like Fly Ash, Coal, Coke, food granules in hoppers, silos and bunkers. This switch can also be used for sticky and viscous materials and chemicals. Different types of probes are designed (Rod Probe, Disc Probe and Rope probe) to suite for every application.

SMARTsaa offer most Compact and miniature Compact Vibrating Fork Level Switch with corrosion resistant stainless steel enclosure for liquids and slurries of density greater than 0.7 gm/cc and viscosity up to 10000 centipoise. Due to its compact structure it can be used in small vessels and pipelines. Unaffected by foam, turbulence and air bubbles. Wetted parts are of high polished, non corrosive SS 316 hence suitable for food grade and pharmaceutical application. Find application in food, packaging, Cement, steel & power generation industries for monitoring level of liquids like oil and chemicals. Can also be used for mud, slurry & sticky material or water with high turbidity. Used for level sensing of Oil, Diesel, edible oil, gear oil, honey, water, juices, aerated drinks, milk and chemicals. Used in brewery, food processing, cosmetic, chemicals, pesticides, pharmaceutical, dairy and packaging. This switch can be used for overfill detection, lower level detection and dry running protection for pumps.

Additional Information:

• Item Code: VFLSL
• Production Capacity: 100 per week
• Delivery Time: 2 weeks
• Packaging Details: Industrial worthy

SMARTsaa offer most Compact and miniature Compact Vibrating Fork Level Switch with corrosion resistant stainless steel enclosure for free flowing powders and granules. Due to its compact structure it can be used in small hoppers and chutes. Wetted parts are of high polished, non corrosive SS 316 hence suitable for food grade and pharmaceutical application. Find application in food, packaging, Cement, steel & power generation industries for monitoring level of ash, cement & plastic granules. This switch can be used for overfill detection, lower level of material in hopper.

We offer paddle flow switches to detect flow and no flow condition in pipeline. The vane get deflected with flow of liquid actuates switch.

SMARTsaa offers entirely new range of RF admittance type Level Switches for measuring level of powder, granules and bulk solids like fly ash, coal, food grains, chemicals, slurry in hoppers and silos.

APPLICATION:

•Low or high level alarm

•Detection of chute blockage in feeding hoppers: CHUTE BLOCK SWITCH

•Detection of levels of solids, liquids granules food grains and powders, 

•Detection of top and bottom levels of coal bunkers

•Level detection in cement silos

•Level detection of Fly ash  

•Level detection for Stock Pile

•Level detection of pellets, granules, powders, chips and flakes

•Boot level detection

•Level sensing of sticky material like slurry, mud and sticky material (Consult factory)

•Detection of flow or no flow 

•Detection of level of conducting, non conducting, organic, inorganic almost all materials 

•Interface detection

OPERATING PRINCIPLE:

The RF Level switch operates on the basis of RF absorption. The electronic unit generates a sinusoidal wave, applied to the electrode creating a field around it. RF environment absorption changes (Electrical Loss) around the electrode are reflected on the changes of generator supply current. Such changes caused by increase in level is amplified and used to actuate the relay. Special Coat-guard amplifier is incorporated in the circuit, which will ignore the effect of deposition. The RF Admittance type, point level switch, designed with special sensing probe, using special shield coat-guard circuit and three element probe. The level switch is immune to the material built-up on the probe and material bridging between the probe and hopper wall.

COAT GUARD CIRCUIT:

Normal capacitance type switches may not perform if the process material builds up on the probe. The coat guard circuit is added to overcome this problem. In this circuit, additional coat guard electrode is added which is insulated from sense as well as ground electrode. The coat guard electrode is driven with the same potential and phase as sense. When there is coating on electrode, no current flows between sense and ground. When the level of the material in silo or hopper rises and covers sense electrode the switch operates.

FEATURES:

•Three Element coat-guards Technique: Ignores material built-up on probe.

•Fast and easy installation: Simple to calibrate.

•Suitable for highly dusty environment

•Field selectable operation logic: Configurable high or low point switching.

•Economical

•Special Rod probes for slurry, mud and sticky materials

•Abrasion resistant UHDMWPE insulation for disc probes

•Special rod probes with ceramic coating for sensing hot material (like fly ash) up to 450 °C 

•Special housing with glass viewing cover ,Operation Status indication by LED

•Mounting: Screwed or flanged

•Heavy duty construction for use in bulk material 

•Cast Al enclosure for control unit, IP 66 certified

•Rod probe can be mounted from any direction: Top, Bottom, Sides or Inclined 

•Disc probe: Side mounting on the walls of hopper, Rope Probe: Top mounting

 

Additional Information:

• Item Code: RFLSR

SMARTsaa offers Vertically Guided Multi Point Magnetic Float Level Switches for multi point level detection of liquid in all types of vessels.  It is suitable for corrosive chemicals, food industry, lubricating systems for machine tools, printing & packing & SPM’s and Ideal for monitoring level of liquid in tanks. This level switch designed for multi point operation and the switching points as per customer requirement. Suitable for liquids like clear water, lubricating oil, chemicals, and coolant having density of 0.7 to 1.It operation is without external power. The float switch is designed to provide long, trouble free service. It is provided high repeatability, minimizing the effects of shock, vibration & pressure. Multi Point Level Switch: It is customer specific level switch with long rod and customer specific switching pointsContact rating is 30 VA at 24 V DC. Special switches are available with higher contact rating.Various float and rod material are available depending on the application and media whose level is to be sensed. Type: VGLS M SSSS 316 Float, Size: Dia. 28 mm x 28 mm,  Max Temp: 120 degree cent , Steam : SS 304, Specify Rod length and switching points from the bottom of flangeMounting :   Screwed or flangedSuitable for clear liquids having specific gravity: 0.7 to 1                                                       Contact rating:   30 VA, 240 VAC Max Contact Form :   SPST for each levelTermination Head:   Cast Al or DIN Connector                    DETAILS REQUIRED:Liquid to be sensed, Specific Gravity, Operating Temp, Operating Pressure, Switching Voltage and Current, Number of switching points and its location from the bottom of flange, Termination 

SMARTsaa offers Electro Optic Point Level Switch series SMARtsaaEOPLS for sensing of liquid level in tanks and pipes. Finds application is beverage systems, pharmaceutical, petrochemical machines and machine tool industry and leak detection systems.The switch consists of infrared LED transmitter and receiver fitted in a transparent prism. The light from transmitter is directed to receiver within the prism.   When liquid level rises and touches the prism, the light is reflected out in the liquid and receiver do not receive sufficient light. This change is detected and O/P is activated. Installation is simple and can be fitted on Top, bottom or sides. The compact switch makes it suitable for use in mounting in places where space is constraint. The switch has long life as there are no moving parts like float. It is economical and compact level switch for clear liquids.Specification:Series : SMARTsaaEOPLS                  Power Supply: 12 V DCO/P :  PNP or NPN or open collectorRepeatability : + - 1mmEnclosure Prism:  Polysulfone, Various enclosures are available considering specific liquid, please consult factory Note: Not suitable for use in any liquid that crystallizes or leaves a solid residue